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Applied Process Inc. is a world-renowned leader in Austempering technology, specializing in the heat treatment of ductile iron (ADI), austempered gray iron (AGI), austempered steel, and carbo-austempered steel components. Founded in 1962 by John R. (Jack) Keough, the company has consistently pioneered advancements in austempering processes, including proprietary techniques like Carbo-Austempering™ and Carbidizing. Applied Process serves a diverse range of demanding industries, including automotive, agriculture, construction, mining, railroad, and military. Their solutions significantly enhance material strength, wear resistance, ductility, and toughness, often enabling component lightweighting and improved operational performance. The company's strong commitment to research, development, and quality is embodied by its AP Technical Center, which drives innovation in metallurgical solutions and customized heat treatment processes for clients worldwide.
Serves as the corporate headquarters, housing administrative offices, the primary AP Technical Center for research and development, engineering teams, and a significant heat treatment processing facility.
Features state-of-the-art austempering furnaces, a comprehensive metallurgical laboratory, advanced testing equipment, and dedicated R&D facilities. The AP Technical Center is a key highlight.
A culture rooted in engineering excellence, precision, and innovation. Emphasis on collaborative problem-solving, continuous improvement, and delivering high-quality, reliable heat treatment solutions. Strong focus on technical expertise and customer-centric service.
The Livonia facility is central to Applied Process's global operations, acting as the nerve center for strategic decision-making, technological innovation in austempering, and quality control standards across all locations.
Applied Process primarily serves the North American market with its strategically located facilities in the United States and Mexico. While its physical plant operations are concentrated in these countries, the company supports a global customer base. This is achieved through the export of austempered components processed in its North American facilities and by providing expert technical consultation and material science solutions to international clients in diverse industries requiring high-performance materials.
12220 Genoa Road
Livonia
Michigan
USA
Address: 320 W. 12th Avenue, Oshkosh, WI 54902, USA
Provides localized, responsive heat treatment solutions and technical support to manufacturers in Wisconsin and surrounding states, enhancing supply chain efficiency for regional clients.
Address: 201 Bill Bryan Boulevard, Hopkinsville, KY 42240, USA
Supports the robust manufacturing base in the Southeast with advanced austempering capabilities, offering reduced lead times and specialized services tailored to regional industry needs.
Address: Blvd. TLC #250, Parque Industrial Stiva Aeropuerto, Apodaca, N.L. C.P. 66626, Mexico
Offers specialized heat treatment solutions to both Mexican and international companies operating in Mexico, supporting nearshoring initiatives and strengthening local supply chains with high-quality processing.
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As of April 2025, Applied Process' leadership includes:
Applied Process has been backed by several prominent investors over the years, including:
No major executive hires or exits have been publicly announced by Applied Process in the last 12 months. The company benefits from a stable and experienced leadership team focused on innovation and operational excellence in heat treatment.
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Applied Process typically uses a standard email format for its employees, most commonly combining the first initial of the employee's first name with their full last name, followed by the company domain.
[first_initial][last]@appliedprocess.com
Format
jdoe@appliedprocess.com
Example
85%
Success rate
North American Die Casting Association (NADCA) • May 15, 2023
Applied Process Inc. received a prestigious 2023 International Die Casting Design Award from the North American Die Casting Association (NADCA). The award highlighted an innovative application of Austempered Ductile Iron (ADI) in a die-cast component, underscoring Applied Process's leadership in material science and advanced heat treatment solutions for the die casting industry....more
Industrial Heating Magazine • October 26, 2023
Applied Process announced the installation of a new, state-of-the-art austempering furnace at one of its facilities, specifically designed to handle the unique requirements of components for electric vehicles (EVs). This investment reflects the company's commitment to supporting the growing EV market with advanced heat treatment solutions for lightweight, high-strength parts....more
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